Home made Fender Telecaster clone
(DIY) Page 2
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I needed a wood plug 3/8" Diameter to fill the trus rod holes
in the same kind of wood as the back filling strip
(African curly MAKORE
in this case, same piece of wood as I used to build my 300B monobloc Hifi amp)
and since I don't have a lathe, I "improvised" this turning on my drill press.
IMPORTANT : For SAFETY reasons don't do this unless
your drill speed is set to low RPM, I told you !

Now the Truss Rod is ready for installation.
The end of the rod have been file with a flat that will lock in the wooden plug
with epoxy glue.
I used stainless steel 10/32 threaded rod and a lock nut (file round to slip fit
in the 3/8" D. hole).

Ready for fret slotting
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I'm using again my "JO" block set to move
the neck in the mitter box with very high accuracy,
I do both neck in the same "set-up".

Here I'm sawing the slot of fret # 5 at 6.397" from the nut. I'm using StewMac
free fret calculator :
http://www.stewmac.com/FretCalculator to find out the frets distance
from the nut,
here the results for a typical Fender fret scale of 25.5" :
25.5" fret scale
fret from nut fret to fret 1
1.431"
1.431" (nut-1)
2
2.782"
1.351" (1-2)
3
4.057"
1.275" (2-3)
4
5.261"
1.203" (3-4)
5
6.397"
1.136" (4-5)
6
7.469"
1.072" (5-6)
7
8.481"
1.012" (6-7)
8
9.436"
0.955" (7-8)
9
10.338"
0.902" (8-9)
10
11.189"
0.851" (9-10)
11
11.992"
0.803" (10-11)
12
12.750"
0.758" (11-12)
13
13.466"
0.716" (12-13)
14
14.141"
0.675" (13-14)
15
14.779"
0.638" (14-15)
16
15.380"
0.602" (15-16)
17
15.948"
0.568" (16-17)
18
16.484"
0.536" (17-18)
19
16.990"
0.506" (18-19)
20
17.468"
0.478" (19-20)
21
17.919"
0.451" (20-21)
One of my favorite tools in the "shop"
a "JO" block set.________________________
April 29, 2008



April 30, 2008
I just receved a
CALLAHAM bridge with Stainless
Steel (enhance) saddles, a Stainless control plate
and super nice Callaham Early 50's Broadcaster
knobs with heavy knurl.
__________________________
While waiting for the black dots, I've done
some work on the body ...
This one (or number one) have the Fender "PAT. PEND." bridge,
Callaham slant brass saddles,
a pair of Fender Custom Shop NO CASTER pickups,
bakelite pickguard, small (vintage / "50") radius
__________________________
Mai 10, 2008
Dots are "in" radius (10") done.
__________________________
Mai 13, 2008
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July 5, 2008
Here is # 2 ... Leo Fender !
This one have a pair of Seymour Duncan Pro Shop pickups,
APTR-1 Alnico II Pro at neck and a Vintage Broadcaster on the bridge.
Callaham bridge and compensated Stainless saddles
12 inchs neck radius on Curly maple set-up with jumbo triangular frets wire,
and my "custom" butterscotch color made with a mixture of stain MUSTARD color and MAYA GOLD stain
on Swamp Ash body with a NITRO finish, bakelite pickguard, harware mount with Stainless steel flat head screws.
My Fender Vibroverb clone amp
or
Fender Tweed Deluxe (5E3) cloneMail to : Jean GODBOUT